Samson S2000 Betriebsanleitung

Series 3730Type 3730-4 Electropneumatic Positionerwith PROFIBUS-PA communicationMounting andOperating InstructionsEB 8384-4 EN (1300-1613)Firmware ver

3.2 CommunicationThe positioner is completely controlled overthe digital signal transmission implementedcomplying with PROFIBUS-PA Profile B asper DIN

16 Valve characteristic selectionThe characteristics that can be selected in Code 20 are shown in following in graph form.Note: A characteristic can o

SAMSON butterfly valve linear(select characteristic: 3)SAMSON butterfly valve equal percentage(select characteristic: 4)VETEC rotary plug valve linear

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3.3 Technical dataEB 8384-4 EN 11Design and principle of operationType 3730-4 Positioner (technical data in test certificates additionally apply for e

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116 EB 8384-4 ENAddendum Page 2 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENIntrinsically safe if installed as specified in manufac

EB 8384-4 EN 117Addendum Page 4 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENTable 2: CSA – certified barrier parameters of circuit

118 EB 8384-4 ENAddendum Page 6 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENInstallation drawing Control Relay KHA5-OTI/Ex2, KHA6-O

EB 8384-4 EN 119Addendum Page 8 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENIntrinsically safe if installed as specified in manufac

12 EB 8384-4 ENDesign and principle of operationType 3730-4 Positioner (technical data in test certificates additionally apply for explosion-protected

120 EB 8384-4 ENAddendum Page 9 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENTable 1: Maximum values Fieldbus Binary- input Serial

EB 8384-4 EN 121Addendum Page 11 Revisions Control No. 1: March.2006 Addendum to EB 8384-5 ENFM approved for hazardous locations: Ex nA II T6; Ex n

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SAMSON AG · MESS- UND REGELTECHNIKWeismüllerstraße 3 · 60314 Frankfurt am Main, GermanyPhone: +49 69 4009-0 · Fax: +49 69 4009-1507Internet: http://ww

EB 8384-4 EN 13Design and principle of operationMaterialsHousingDie-cast aluminum EN AC-AlSi12(Fe) (EN AC-44300) acc. to DIN EN 1706;chromated and pow

4 Attachment to the controlvalve – Mounting parts andaccessoriesWARNING!Mount the positioner, keeping the followingsequence:1. Remove protective film

EB 8384-4 EN 15Attachment to the control valve – Mounting parts and accessoriesTravel tablesNote: The lever M is included in the scope of delivery.Lev

4.1 Direct attachment4.1.1 Type 3277-5 ActuatorRefer to Table 1 on page 42 for the requiredmounting parts as well as the accessories.Note the travel t

EB 8384-4 EN 17Attachment to the control valve – Mounting parts and accessories9 11Supply 9 Output 38564761010.1321156.11.11.2148Fig. 4

4.1.2 Type 3277 ActuatorRefer to Table 2 on page 43 or the requiredmounting parts as well as the accessorieswith their order numbers.Note the travel t

210 14151 2 3 11 11.1SUPPLY13BC1.11.21212.11212.212.1121616 1612.2SUPPLYAnsicht AAnsicht BAnsicht CSUPPLYGG 3/8AFig. 5 · Direct attachment – Signal p

2 EB 8384-4 ENDANGER!indicates a hazardous situation which, if notavoided, will result in death or serious injury.WARNING!indicates a hazardous situat

4.2 Attachment according toIEC 60534-6 (NAMUR)Refer to Table 3 on page 44 for the requiredmounting parts as well as the accessorieswith their order nu

10111114.133.116151411.21.129.196.1 6 7 8Fig. 6 · Attachment according to IEC 60534-6 (NAMUR)Additional bracket foractuators with 2800 cm2and travel≥6

4.3 Attachment according toVDI/VDE 3847Type 3730-4xxxxxxxx0x0060xx andType 3730-4xxxxxxxx0x0070xx Positionerswith air purging of the actuator's s

EB 8384-4 EN 23Attachment to the control valve – Mounting parts and accessories18.1117.2181717.113.1131212.1311.1111920Exh.1.11.21.11.2126.26.1646.35F

7. Insert screws (13.1) through the middleholes of the adapter block (13).8. Place the connecting plate (12) togetherwith the seal (12.1) onto the scr

Attachment to NAMUR rib (see Fig. 9)Refer to Table 4 on page 44 for the requiredmounting parts as well as the accessories.Note the travel table on pag

7. Mount the blank plate (18) to theturnboard (17) using the screws (18.1)Make sure that the seals are correctlyseated.Note: A solenoid valve can also

EB 8384-4 EN 27Attachment to the control valve – Mounting parts and accessories6.26.1646.35121633.1111818.113.11317.21717.1103Exh.19201414.1151.11.2Fi

4.4 Attachment to Type 3510Micro-flow ValveRefer to Table 3 on page 44 for the requiredmounting parts as well as the accessorieswith their order numbe

EB 8384-4 EN 29Attachment to the control valve – Mounting parts and accessories10.1121.11.26.16781099.111 11.1312.19.29.3Fig. 10 · Attachment to Type

Contents Page1 Important safety instructions . . . . . . . . . . . . . . . . . . . . . . 62 Article code . . . . . . . .

4.5 Attachment to rotaryactuatorsRefer to Table 5 on page 45 for the requiredmounting parts as well as the accessorieswith their order numbers.Note th

EB 8384-4 EN 31Attachment to the control valve – Mounting parts and accessories1010.16(7, 8)1.124.356.141.21130 mm80 mmFig. 12 · Attachment to rotary

4.5.1 Heavy-duty versionRefer to Table 5 on page 45 for the requiredmounting parts as well as the accessorieswith their order numbers.Both mounting ki

EB 8384-4 EN 33Attachment to the control valve – Mounting parts and accessories66.17811.11.224.1310.1101154.344.24.135.1510.1104.344.2Fig. 14 · A

4.6 Reversing amplifier fordouble-acting actuatorsFor the use with double-acting actuators, thepositioner must be fitted with a reversingamplifier, e.

EB 8384-4 EN 35Attachment to the control valve – Mounting parts and accessoriesA11.5 1.61.36.266.11.2 1.1 1 1.6ZA21.4A1A2ZA1Output 38 Supply 9Output 3

4.7 Attaching an externalposition sensorRefer to Table 7 on page 46 for the mount-ing parts and accessories required.In the positioner version with an

version "Actuator stem extends".For the fail-safe position "Actuator stem re-tracts" the connection on the top diaphragmcase is us

of the follower clamp (3). It must rest onit with spring force.Screw tight the mounting plate (21) ontothe actuator yoke using both fixingscrews.7. Mo

the follower plate (3) and fix with thescrews (14.1).5. Place the bracket with the sensor at theNAMUR rib in such a manner that thefollower pin (2) re

7.3 Adapting the display. . . . . . . . . . . . . . . . . . . . . . . . . . 577.4 Limiting the signal pressure. . . . .

4.7.4 Mounting the positionsensor to rotary actuatorsFor the required mounting parts and the ac-cessories, refer to Table 7 on page 46.1. Place the le

4.8 Attaching positioners withstainless steel housingsPositioners with stainless steel housings re-quire mounting parts that are completelymade of sta

over piping. An adapter available as an ac-cessory is used for this purpose:Threaded bushing(M20 x 1.5):G ¼¼ NPT0310-26190310-2550NOTICEThe adapter us

EB 8384-4 EN 43Attachment to the control valve – Mounting parts and accessoriesTable 2 · Direct attachment to Type 3277 (Fig. 5) Order no.Mountingpart

44 EB 8384-4 ENAttachment to the control valve – Mounting parts and accessoriesTable 3 · Attachment to NAMUR ribs or control valves with rod-type yoke

EB 8384-4 EN 45Attachment to the control valve – Mounting parts and accessoriesTable 5 · Attachment to rotary actuators (Figs. 11 and 12)Order no.Moun

46 EB 8384-4 ENAttachment to the control valve – Mounting parts and accessoriesTable 7 · Attachment of external position sensorOrder no.Template for m

5 ConnectionsWARNING!Mount the positioner, keeping the followingsequence:1. Remove protective film from pneumaticconnections.2. Mount the positioner o

Actuator stem retracts FE (AIR TO CLOSE)Fail-open (for globe and angle valves):For tight-closing valves, the maximum signalpressure pstmaxis roughly e

In particular, the radial thickness of the con-ductor insulation for common insulation ma-terials, such as polyethylene, must have aminimum radial thi

Revisions of the positioner firmware compared to the previous version – Control RControl R 1.43 R 1.44Internal revisionsR 1.45Internal revisionsR 1.46

Bus lineRoute the two-wire bus line to the screw ter-minals marked "IEC 1158-2", whereby nopolarity has to be observed.Refer to the PROFIBUS

Solenoid valve (forced venting function)For positioners fitted with the optional sole-noid valve for the forced venting function, avoltage of 24 V DC

52 EB 8384-4 ENConnectionsPROFIBUS-DP(E) RS 4853730-403730-403730-403730-40PROFIBUS-PA IEC 61158-2PROFIBUS-DP RS 4853730-413730-413730-413730-41PROFIB

6 Operator controls andreadingsRotary pushbuttonThe rotary pushbutton is located underneaththe front protective cover.The positioner is operated on si

Readings on displayIcons appear on the display that are as-signed to parameters, codes and functions.Operating modes:4Manual mode (MAN), section 8.2.1

EB 8384-4 EN 55Operator controls and readings%mm%SmmMaintenance alarm/fault Manual mode Closed-loop operation CodeDesignationPositionParameterBinar

7 Start-up – SettingsWARNING!Mount the positioner, keeping the followingsequence:1. Remove protective film from pneumaticconnections.2. Mount the posi

the valve is closed and 100 % when thevalve is open. If this is not the case, changethe slide switch position and re-initialize thepositioner.Note: Th

Reading direction for leftattachment of pneumaticconnectionsIf the displayed data appear upside down,proceed as follows:Turn→Code2Press→Code 2 blinks.

Checking the operating range:Manual reference variablew (current angle of rotationis indicated)Turn→Code 1Press→Code 1 and blink.Turn until the pressu

1 Important safety instructionsFor your own safety, follow these instructions concerning the mounting, start-up and opera-tion of the positioner:4The

7.6 InitializationWARNING!During initialization, the control valve movesthrough its entire travel/angle of rotationrange. Therefore, do not start the

The time required for an initialization pro-cess depends on the transit time of the actu-ator and take several minutes. After a suc-cessful initializa

Turn→Code 3, display: NoPress→Code 3 blinksTurn→YESPress , displaySelect the initialization mode:Initialization modeDefaultMAXTurn→Code 6PressTurn→MAX

Enable configuration:Note: If no settings are entered within120 seconds, the enabled configurationfunction becomes invalid.Default NoTurn→Code 3, disp

(Code 8) and travel/angle range end(Code 9).Enable configuration:Note: If no settings are entered within120 seconds, the enabled configurationfunction

7.6.4 SUb substitute calibrationA complete initialization procedure takesseveral minutes and requires the valve tomove through its entire travel range

Select the initialization mode:Initialization modeDefaultMAXTurn→Code 6Press , Code 6 blinksTurn→SUbPress to confirm the SUb as the initializa-tion mo

Enter closing direction and blocking posi-tion:Closing directionDirection of rotation caus-ing the valve to move to theCLOSED position (viewonto posit

Note: If the positioner shows a tendency tooscillate in automatic operating mode, theparameters KPand TVmust be slightly cor-rected. Proceed as follow

Press , Code 36 blinksTurn→StdPress . All start-up parameters and the di-agnosis are reset to their default values.Note:–Code 36 - diAG allows just th

Positioner Type 3730-4 x x x 0 x 0 x x 1 x 0 0 x 0 x xWith LCD and autotune, PROFIBUS-PAExplosion protectionohne 0ATEX: II 2G Exia IIC T6; II 2D Ex t

Note: The bus address can only be imple-mented by the PROFIBUS commandSET_ADRESS when the bus address is set tothe default setting [126]. Refer to Con

Press to access the selected code. Thecode number starts to blink.Turn and select the setting.Press to confirm the selected setting.Note: If no settin

Adjust the manual set pointTurn→Code 1Press , Code1 blinks.Turn until sufficient pressure has beenbuilt up in the positioner and the controlvalve move

8.3 Malfunction/maintenancealarmAll status and fault alarms are assigned to aclassified status in the positioner. The defaultsettings of the status cl

The cause and recommended action arelisted in the code list (section 14).ExampleError caused by pinposition8.3.1 Confirming error messagesEnable confi

9 Adjusting the limit switchThe positioner version with an inductive limitswitch has one adjustable tag (1) mountedon the shaft which operates the pro

For CLOSED position:1. Initialize positioner.2. Use theMAN function to move thepositioner to 5 % (see LC display).3. Adjust the tag using the yellow a

is turned so that the rotary switch (5) canbe attached with the metal tag next tothe proximity switch.7. Note: On start-up of the positioner, setthe o

10 MaintenanceThe positioner does not require any mainte-nance.There are filters with a 100µm mesh size inthe pneumatic connections for supply andoutp

a) Updates outside the hazardous area:Remove the positioners from the plantand update them outside the hazardousarea.b) Updates on site:Updates on sit

3 Design and principle ofoperationThe electropneumatic positioner is attachedto pneumatic control valves. It is used to as-sign the valve stem positio

14 Code listCodeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 pri

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Codeno.Parameter – Display, values[default setting]DescriptionNote: Codes with marked with an asterisk (*) must be enabled with Code 3 prior to config

Note: The error codes listed in following appear in the display corresponding to their statusclassification set over the condensed state (Maintenance

Initialization errorsError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displ

Error codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed here.53Initializ

The positioner communicates and is pow-ered using IEC 61158-2 transmission tech-nology conforming to the PROFIBUS-PAspecification.As a standard featur

Operational errorsError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displaye

Hardware errorsError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed h

Error appendixError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed he

Data errorsError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed here.

Error codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed here.76No emerge

Diagnosis errorsError codes – Recommended action Condensed state alarm active, when prompted, Err appears.When fault alarms exist, they are displayed

15 Dimensions in mm96 EB 8384-4 ENDimensions in mm4034210281480164Output (38) Supply (9)8670154634707028Schild5858Fig. 28a · NAMUR and direct attachme

EB 8384-4 EN 97Dimensions in mm62164382001641641362 24Fig. 28b · Attachment according to VDI/VDE 3847Attachment according to VDI/VDE 3847to Type 3277A

98 EB 8384-4 ENDimensions in mm5686130801663086Ø 1018052Output Y1Output Y2Supply (9)Output Y1Output Y2Fig. 28c · Attachment to rotary actuators VDI/VD

15.1 Fixing levels according to VDI/VDE 3845 (September 2010)EB 8384-4 EN 99Dimensions in mmAM6CB25MminØdØDDimensions in mmSize A B C∅d Mmin∅D*AA0 50